By AeroWheel Surface Finishing
At AeroWheel Surface Finishing, we believe that no two clients are the same—and neither should their shot blasting systems be. Every industry, every product line, and every factory layout has its own set of challenges and requirements. That’s why we take pride in designing solutions that are customized, practical, and performance-driven.
In this post, we’ll take you behind the scenes of one of our recent projects where we developed a fully customized shot blasting system for a manufacturing client in Jodhpur. The objective? Solve their long-standing issues with surface cleaning delays, inconsistent results, and high labor dependency—without disrupting their existing production flow.
About the Client
- Location: Basni Industrial Area, Jodhpur
- Industry: Heavy fabrication and metal parts manufacturing
- Products: Steel base frames, mounting plates, and fabricated machine bodies
- Daily Volume: 200–300 large components
- Existing Setup: Manual surface cleaning using grinders and sandblasting guns
- Key Issues:
- Slow cleaning time
- Inconsistent surface profile
- Frequent downtime
- Rising labor costs
- Non-compliance with paint quality standards
Initial Assessment: Understanding the Real Problem
Our team conducted a site visit to inspect:
- Part sizes and shapes
- Current workflow and layout
- Power availability
- Material handling systems
- Dust management setup
- Safety protocols
We noticed that the parts were bulky and flat, ranging from 1.2 to 2.5 meters in length, weighing 40–100 kg each. Manual cleaning was taking over 6 hours per shift, with visible inconsistencies in surface prep—affecting paint adhesion and finish quality.
They needed a faster, more consistent, and low-maintenance solution—but without altering their existing workflow too much.
Our Customized Solution
After evaluating their requirements, our engineering team proposed a customized Table Type Shot Blasting Machine with integrated features tailored to their operation.
Key Customizations:
- Extended Table Diameter (1.8 meters)
- Large enough to hold oversized components
- Reduced the need to break parts into multiple cleaning cycles
- Heavy-Duty Work Table with Load Capacity of 400 kg
- Ideal for steel frames and fabricated bodies
- Smooth rotation with vibration-free support
- Dual Blast Wheel System (10 HP each)
- Ensured uniform coverage on large surface areas
- Reduced blasting time by almost 50%
- Custom Loading/Unloading Ramp
- Integrated with their existing trolley system
- Allowed one-person operation without cranes
- High-Efficiency Dust Collector
- Compliant with indoor air quality standards
- Extended filter life with auto-pulse cleaning
- PLC Control Panel with Auto-Timer
- Set blast duration and wheel speed
- Reduced operator dependency and errors
- Sound-Insulated Blast Chamber
- Reduced overall noise inside the plant
- Safer and more comfortable for operators
Installation & Operator Training
We handled:
- Complete delivery and on-site installation
- Operator and supervisor training
- Safety instructions and maintenance guide
- Trial runs and post-installation adjustments
Within 10 working days, the system was live.
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Results Within 30 Days
| Performance Metric | Before (Manual) | After (AeroWheel System) |
|---|---|---|
| Cleaning time per shift | 6+ hours | 2.5 hours |
| Labor required | 4 workers | 1 worker |
| Rejection rate due to surface prep | 8–10% | <1% |
| Power consumption | High (multiple tools) | Optimized via blast wheels |
| Paint quality compliance | Often failed | Consistent results achieved |
Client Feedback
“We were impressed not just by the machine but by how well AeroWheel understood our exact needs. The custom features saved us both time and manpower, and the support during installation was smooth and professional.”
— Production Manager, Jodhpur Client
What Made This Project a Success?
- Site-specific design thinking
- Hands-on project management
- Local support from our Jodhpur team
- Long-term reliability with low maintenance
- Genuine parts and training support
This wasn’t just a machine sale—it was a tailored solution that improved productivity, reduced costs, and boosted the client’s confidence in their process.
Conclusion
Every factory is different—and so should be its shot blasting solution. Whether you’re a small workshop or a large manufacturer in Jodhpur or anywhere in Rajasthan, AeroWheel Surface Finishing can help you design a machine that works for your real-world conditions, not just brochure specifications.
We don’t just build machines. We solve surface preparation problems—efficiently and affordably.
Need a similar custom setup for your unit?
📞 Contact AeroWheel Surface Finishing today and get expert consultation on the right blasting system for your operations.
