In large-scale industrial projects like power plants, surface preparation plays a crucial role in ensuring long-lasting performance, corrosion resistance, and safety. At Aerowheel Surface Finishing, we take pride in delivering high-efficiency blast room solutions that meet the rigorous demands of the power sector. One of our most successful projects involved deploying our custom-designed blast room system for a major thermal power plant in India.
Project Overview
The client, a leading power generation company, required an advanced surface preparation setup for large steel components such as turbines, boilers, and support structures. Traditional open blasting methods were inefficient and environmentally risky. Aerowheel’s team proposed a fully enclosed, dust-controlled blast room tailored for their operational needs.
Challenges Faced
- Large and heavy steel components required spacious blasting areas.
- Continuous operation demanded an automated recovery system to minimize downtime.
- Strict environmental and safety regulations had to be met.
Our Solution
Aerowheel engineered a custom blast room featuring:
- Automatic abrasive recovery system for uninterrupted operation.
- High-capacity dust collector ensuring clean air and compliance with safety norms.
- Optimized airflow design for uniform abrasive circulation and visibility.
- Heavy-duty wear-resistant lining to withstand prolonged use.
This setup allowed operators to achieve consistent surface finishes, improved coating adhesion, and reduced abrasive waste.
Results Achieved
- 40% increase in productivity compared to manual blasting.
- Enhanced coating quality and corrosion protection on critical components.
- Compliance with ISO and safety standards.
- Reduced environmental impact through efficient dust and waste management.
Why Power Plants Trust Aerowheel
Aerowheel Surface Finishing continues to serve the power sector with robust, efficient, and customizable blast room systems designed for heavy-duty industrial applications. Our engineering expertise ensures each system delivers maximum performance, safety, and sustainability—making us a trusted partner in industrial surface preparation.
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