By AeroWheel Surface Finishing
Setting up a sand blasting unit in Rajasthan can be a highly profitable venture, especially with the region’s growing demand in metal fabrication, construction, auto parts, and surface finishing industries. However, before diving in, it’s essential to understand the real costs involved in establishing a fully functional sand blasting unit.
In this guide, we’ll break down the major cost components, giving you a clear picture of the initial investment and operational expenses.
1. Land or Workshop Space
- Rental Cost (Urban/Industrial Area): ₹15,000 – ₹50,000/month (depending on size & location)
- Owned Land Development (If Applicable): ₹3–6 lakh for basic workshop construction (1000–1500 sq.ft.)
If you’re starting in industrial zones like Jodhpur, Bhilwara, or Jaipur, rental rates vary, but having access to proper ventilation and dust control areas is key.
2. Sand Blasting Machine Cost
- Portable Sand Blasting Machine: ₹60,000 – ₹1.5 lakh
- Cabinet-Type Machine: ₹1.2 lakh – ₹3 lakh
- Heavy-Duty or Industrial Models: ₹5 lakh and above
Your choice depends on the type of materials you’ll be working with and the production volume you expect.
3. Air Compressor
Sand blasting requires a steady flow of compressed air.
- Medium Capacity (5–10 HP): ₹70,000 – ₹1.5 lakh
- High-Capacity Industrial Compressor: ₹2 lakh – ₹4 lakh
Ensure you buy a quality compressor as it directly affects the blasting performance.
4. Abrasive Media & Storage
- Initial Media Stock (Garnet, Steel Grit, Aluminium Oxide): ₹20,000 – ₹60,000
- Media Storage Bins and Recyclers: ₹25,000 – ₹80,000
Rajasthan industries typically use garnet or steel grit due to availability and performance.
5. Dust Collection & Ventilation
Dust management is not just a safety measure—it’s mandatory for long-term operations.
- Basic Dust Collector System: ₹60,000 – ₹1.5 lakh
- Advanced Filtration Units: ₹2 lakh – ₹5 lakh
Local pollution boards may also inspect your premises, so having proper filtration is necessary for compliance.
6. Labor & Skilled Operator Wages
- Operator Salary (per month): ₹15,000 – ₹25,000
- Helper/Loader Salary (per month): ₹10,000 – ₹15,000
- Training Cost (if required): ₹10,000 – ₹20,000 one-time
Skilled operators improve blasting efficiency and reduce media waste.
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7. Safety Equipment & Consumables
You’ll need protective gear for operators.
- Blasting Helmet & Suit: ₹10,000 – ₹20,000
- Gloves, Boots, and Respirators: ₹5,000 – ₹10,000
- Consumables (Nozzles, Hoses, etc.): ₹3,000 – ₹8,000/month
These are recurring expenses, but safety should never be compromised.
8. Electricity & Maintenance Costs
- Monthly Electricity Bill: ₹8,000 – ₹20,000 (varies with usage)
- Routine Maintenance & Servicing: ₹3,000 – ₹7,000/month
Unexpected downtime can hit productivity, so plan for periodic checks.
9. Business Setup & Legal Compliance
- GST Registration & MSME License: ₹1,500 – ₹5,000
- Pollution NOC & Safety Approvals (if required): ₹10,000 – ₹25,000
- Insurance (optional but recommended): ₹5,000 – ₹15,000/year
Being fully compliant from day one saves you from future legal hassles.
Estimated Total Initial Setup Cost (Basic Unit)
| Expense Head | Estimated Cost Range |
|---|---|
| Workshop Setup/Rent | ₹3 lakh – ₹6 lakh |
| Sand Blasting Machine + Compressor | ₹2 lakh – ₹5 lakh |
| Abrasive Media & Storage | ₹40,000 – ₹1 lakh |
| Dust Collection System | ₹1 lakh – ₹3 lakh |
| Safety Gear & Initial Consumables | ₹20,000 – ₹35,000 |
| Staff Wages (Initial Months) | ₹60,000 – ₹1 lakh |
| Licensing & Legal Setup | ₹15,000 – ₹30,000 |
| Total | ₹7.5 lakh – ₹16 lakh |
Note: Prices can vary slightly based on vendor, model, and installation needs.
Ongoing Monthly Operational Costs
- Media Refill & Consumables: ₹10,000 – ₹20,000
- Labor & Utilities: ₹20,000 – ₹35,000
- Maintenance: ₹5,000 – ₹10,000
Conclusion
Setting up a sand blasting unit in Rajasthan is a valuable investment if done right. With growing demand across auto, railways, construction, and defense sectors, there’s huge potential for growth. However, careful planning, proper budgeting, and choosing the right machinery and support are key to long-term success.
If you’re looking to start a sand blasting business or upgrade your existing unit, AeroWheel Surface Finishing can help you with the right machine, expert guidance, and reliable service support.
Need a quote tailored to your location and requirement?
Contact AeroWheel Surface Finishing today for expert consultation and transparent pricing.
