By AeroWheel Surface Finishing
In today’s competitive auto component manufacturing industry, productivity and surface quality are two non-negotiable pillars. This is especially true for small to mid-size units operating from industrial hubs like Jodhpur, where efficiency must go hand-in-hand with affordability.
This case study highlights how a Jodhpur-based automotive unit overcame production delays, inconsistent finishes, and rework costs by integrating a customized shot blasting solution from AeroWheel Surface Finishing into their operations.
The Client: A Mid-Sized Auto Component Manufacturer in Jodhpur
- Industry: Automotive (OEM parts supplier)
- Products: Brake drums, clutch housings, chassis brackets
- Capacity: 100–150 components per shift
- Challenge: Surface rust, manual cleaning delays, poor paint adhesion
Before approaching us, the client relied on manual wire brushing and basic sandblasting methods, which were:
- Time-consuming
- Labor-intensive
- Inconsistent in surface profile and cleanliness
- Causing delays in coating and dispatch
They were losing nearly 1 hour per shift in cleaning, and nearly 12% of their painted components failed adhesion tests due to improper surface prep.
The Problem: Inconsistent Surface Preparation and Low Throughput
Here’s what the client was struggling with:
- High cycle time per batch
- Uneven surface cleaning, leading to rework
- Paint chipping and warranty claims
- Worker fatigue due to manual brushing
- Production bottlenecks in the pre-painting stage
Their goal was simple:
Speed up the surface cleaning process, improve finish quality, and reduce rejection.
The Solution: Customized Tumblast Shot Blasting Machine from AeroWheel
After assessing their space, volume, and component type, the AeroWheel team proposed a Tumblast Shot Blasting Machine with the following features:
- Batch capacity: 100 kg
- Blast wheel power: 7.5 HP high-efficiency motor
- Dust collector: Fully enclosed cartridge-based system
- Manganese steel liners for durability
- Cycle time: 6–8 minutes per batch
- Automatic media recovery system
We also trained their operators and integrated the machine into their existing workflow with minimal disruption.
The Impact: From Bottleneck to Backbone
Within the first 3 weeks of operation, the results were evident:
| Metric | Before AeroWheel Machine | After AeroWheel Machine |
|---|---|---|
| Surface cleaning time (per shift) | 7+ hours | 3.5 hours |
| Rejection rate after painting | 12% | 1.8% |
| Labor required for surface prep | 3 workers | 1 worker |
| Energy usage per component | High | Reduced by 30% |
| Paint adhesion complaints (monthly) | 15–18 parts | 2–3 parts |
They also reported:
Innovations by Sand Blasting Machine Manufacturers in 2025
Shot Blasting in the Automotive Industry: Key Advantages
Energy-Efficient Paint Booths: The Future of Industrial Coating
- A 40% improvement in dispatch timelines
- Better coating durability and product finish
- More satisfied OEM clients and fewer reworks
- Happier, less fatigued workers
What Made It Work?
✅ Right Machine Selection: Tumblast type was perfect for their batch-style production and rugged automotive parts.
✅ Customization: Designed to match their space, load weight, and power availability.
✅ Operator Training: Ensured the team could run the machine efficiently from Day 1.
✅ Local Support: Quick delivery and service from our Jodhpur-based team.
Client Testimonial
“We were skeptical at first—worried about cost and integration—but the AeroWheel team made the transition smooth. Now, blasting is no longer a bottleneck. It’s one of the fastest parts of our process.”
– Production Manager, Jodhpur-based Auto Unit
Conclusion
This case proves that even a mid-sized unit in a regional market like Jodhpur can achieve big gains in productivity, quality, and cost-efficiency—simply by investing in the right shot blasting solution.
At AeroWheel Surface Finishing, we don’t just sell machines. We build solutions tailored to your process, budget, and industry. Whether you’re in auto parts, casting, fabrication, or structural steel—we’re here to help you scale smarter.
