At Aerowheel Surface Finishing, we take pride in delivering customized surface preparation solutions tailored to each client’s needs. One of our most remarkable recent projects was the installation of a fully customized blast room in Jodhpur, designed specifically for a heavy engineering client requiring consistent, large-scale surface treatment operations.
This case study highlights how we planned, designed, and executed the project—from initial consultation to final commissioning.
1. Understanding the Client’s Requirements
The client, based in Jodhpur, needed a high-performance blast room capable of handling large metal structures with precise surface finishing standards. Their goals were:
- Faster cleaning cycles
- Efficient abrasive recovery
- Low dust emissions
- Compliance with industrial safety norms
We conducted a detailed site assessment to understand available space, power capacity, workflow, and environmental conditions before designing the system.
2. Designing the Custom Blast Room
Based on the client’s needs, our design team proposed a modular blast room system equipped with:
- Full floor abrasive recovery system for efficient grit recycling
- Cartridge-type dust collector for superior air filtration
- Soundproof cabin walls to reduce noise during operation
- LED lighting system ensuring excellent visibility inside the chamber
Every component was selected to optimize energy efficiency, minimize maintenance, and extend system life.
3. Installation and Integration
Our technical team managed the entire installation process, from groundwork to final integration. The structure was assembled using durable, corrosion-resistant panels, and the ventilation ducts were calibrated for optimal airflow.
Electrical and pneumatic systems were connected and tested to ensure seamless operation between blasting and recovery units.
4. Testing and Commissioning
Before handover, the system underwent multiple performance and safety checks, including:
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- Airflow calibration
- Dust collection efficiency testing
- Noise level measurement
- Operator safety inspection
Once validated, we provided on-site training for operators to ensure safe and efficient use of the new blast room.
5. Results and Client Feedback
The Jodhpur client reported:
- 40% faster blasting cycle times
- Reduced abrasive consumption due to recovery efficiency
- Improved worker comfort thanks to noise and dust control
They praised the reliability and precision of our design, which helped them increase daily production capacity.
Conclusion
Our custom blast room installation in Jodhpur showcases Aerowheel’s commitment to innovation, quality, and customer satisfaction. By combining smart design, advanced technology, and expert execution, we continue to support industries across India with long-lasting and efficient surface preparation systems.
